Mechanical Engineer

Mehdi
Adib
Alaoui

Manufacturing & Mechanical Engineer · Renault Group · M.S. Mechanical Engineering (4.0 GPA)
Lean Six Sigma Green Belt · GD&T · PFMEA.

See Experience View Projects
4.0 GPA — M.Sc.
USA Target Market
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Engineering Profile

Mehdi at Renault Group Tanger Plant
At Renault Group Tanger Plant

Manufacturing and Mechanical Engineer with hands-on experience in process improvement, quality support, and engineering documentation across automotive and industrial environments. I supported Lean and DFM/DFA initiatives that increased scalability by 15%, reduced costs by approximately 10%, and improved production issue follow-up through structured documentation and cross-functional action tracking.

Core strengths include PFMEA (AIAG & VDA), root cause analysis (5 Whys, 8D), Lean/5S, GD&T, work instructions, revision-controlled documentation through ECO/ECN processes, and CAD/CAE tools including AutoCAD, CATIA, SolidWorks, ANSYS, and Abaqus.

CATIA / SolidWorks
CSWA-AM Certified
Advanced
ANSYS / Abaqus / fe-safe
ANSYS course completion badge Course Completed
Proficient
Lean Six Sigma / 5S / AutoCAD
Council for Six Sigma Certification logo Green Belt Certified
Advanced
PFMEA / 8D / 5 Whys
Advanced
GD&T — ASME Y14.5
ASME certification logo ASME Y14.5 Certificate
Advanced

Senior Design Project

Manufacturing Optimization

Renault Group · Tangier Plant · GPL AKP2 Zone

Production zone optimization focused on workflow redesign, bottleneck reduction, and semi-automation for the LPG component preparation line.

32% Cycle-time reduction in automated processes
40 Vehicles/hour cadence achieved in improvement model
16 Operators analyzed and workload rebalanced
€440K Projected potential gains from proposed optimizations
DMAIC VSM Ishikawa 5 Whys PFMEA 5S Kaizen AutoCAD
Mehdi at Renault Group Tanger Plant
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Professional Experience

Jul 2024 - Dec 2024 Tangier, Morocco
Mechanical Engineering Intern

Supported manufacturing improvement and production follow-up for LPG component preparation operations at Renault Group. Contributed to AutoCAD layout updates, 5S workflow analysis, PFMEA support, documentation control, and structured issue tracking, strengthening production follow-up and supporting ISO and safety compliance across the line.

Lean AutoCAD PFMEA Documentation Control Production Support Excel Tracking
Jun 2023 - Dec 2023 Kenitra, Morocco
Manufacturing Engineering Intern

Designed and detailed CATIA service parts with GD&T for stamped and welded components, improving manufacturability while reducing drawing-related errors and production downtime. Performed fatigue life analysis on motion-control and transmission components and built PFMEA risk matrices to support preventive maintenance and recurring-issue reduction.

CATIA GD&T PFMEA Fatigue Analysis Manufacturability
QSA Aeronautical Engineering Services Apr 2024 - Jun 2024 Rabat, Morocco
Engineering Intern

Performed procedure-driven inspections and documentation-compliant troubleshooting in an aeronautical maintenance environment, using technical manuals, maintenance tracking tools, and structured fault-isolation methods to maintain controlled records and monitor recurring defects. Contributed to root cause analysis on repeat issues, strengthened traceability, and improved troubleshooting turnaround by approximately 10%.

Inspection Troubleshooting Traceability Defect Tracking Technical Documentation
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Projects

Topology optimization and additive manufacturing suspension components thumbnail
FEA / TOPOLOGY OPTIMIZATION
MSU logoTopology Optimization & AM for
Suspension Components

Topology-optimized a double-wishbone A-arm and MacPherson strut steering knuckle for additive manufacturing, achieving 20–30% mass reduction. Validated with static structural FEA in ANSYS 2024 R2, selected Ti-6Al-4V via a material performance index, and prepared slicer-ready geometry for metal and polymer AM.

ANSYS SolidWorks Topology Optimization Additive Manufacturing
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Wind turbine gearbox cutaway thumbnail
MACHINE LEARNING / GEARBOX ANALYSIS
Mississippi State University logoWind Turbine Gearbox Stress Analysis Using Machine Learning

Developed an LSTM machine learning model to predict wind turbine power from SCADA data, reconstruct gearbox torque, and evaluate gear bending and contact stresses using AGMA methods.

LSTM SCADA AGMA Torque Gear Stress
02
Shell Eco-marathon chassis ANSYS equivalent stress simulation
FEA Simulation
Shell logoShell Eco-marathon Chassis Design and FEA Validation

Designed and analyzed a prototype Shell Eco-marathon chassis using CATIA and ANSYS, aligned with the design-validation approach used in published SEM chassis literature. The study focused on lightweight structural design, stress distribution, deformation behavior, and critical region identification during concept development.

ANSYS FEA Stress Analysis
03
Propeller static thrust CFD analysis thumbnail
CFD SIMULATION
UIR logoPropeller Thrust — CFD Simulation & Experimental Validation

Designed a propeller thrust measurement test rig in SolidWorks and simulated static thrust using ANSYS Fluent at multiple RPMs. Contributed to manufacturing the stand, Arduino integration, and physical assembly. CFD results were validated against experimental thrust measurements, confirming the quadratic thrust-speed relationship.

ANSYS Fluent CFD SolidWorks Arduino
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Academic Credentials

Master of Science
Mechanical Engineering
Graduated December 2025
GPA 4.0 / 4.0
Type Research University
H+ status means this degree is fully recognized in Germany with no individual evaluation required. Direct EU Blue Card eligibility.
Bachelor of Science
Automotive Engineering
Graduated December 2024
GPA 3.7 / 4.0
Type State-accredited private university
H+/- requires individual ZAB evaluation for German recognition. ABET and EUR-ACE accreditations serve as strong supporting evidence.
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Certifications

Lean / Quality Sep 2025

Six Sigma Green Belt

Council for Six Sigma Certification Credential · og5QdJ7MZR

Green Belt certification covering DMAIC methodology, statistical process control, and lean tools applied to structured improvement in manufacturing and operations.

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Mechanical / GD&T Dec 2025

ASME Y14.5-2018 Dimensioning & Tolerancing

American Society of Mechanical Engineers Credential · C67464

Training in ASME Y14.5-2018 standards for geometric dimensioning and tolerancing, applied to drawing interpretation and design communication for manufacturing.

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CAD / Additive Sep 2025

CSWA-AM — SolidWorks Additive Manufacturing Associate

Dassault Systèmes / SOLIDWORKS Credential · C-2H93BPD5NL · Exam at MSU

SOLIDWORKS Additive Manufacturing Associate certification, validating AM-oriented CAD workflows, part orientation, and support strategy. Academic exam taken at Mississippi State University.

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Manufacturing / Robotics Feb 2026

Assessing Suitability for Robotics in Manufacturing: A Case Study

American Society of Mechanical Engineers Credential · C70107

ASME certificate focused on evaluating robotics adoption in manufacturing through a case-study approach, with 1.00 CEU and 10.0 professional development hours completed.

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Contact

Open to
Opportunities
in United States of America

I am actively applying to engineering roles in USA. Available for remote interviews and relocation. Let's connect.